Ke70 AE86 suspension swap​

Since I couldn’t find a thorough guide on how to tackle this swap—most people just point to forums (which i did not find helpfull at all)—I decided to write up a detailed post for anyone interested in doing the swap themselves. There are a few important things to consider before you get started, so let’s dive in!

Understanding the KE70 Models: Pre-facelift vs. Facelift

The KE70 comes in two main models: pre-facelift and facelift. The main difference that matters here is that the pre-facelift version requires a slight modification on one of the bolt holes on the top mount. Specifically, you’ll need to shave one bolt hole slightly to make it fit. I recommend only enlarging one hole; although it’ll be a bit bigger, as long as you don’t widen it, it should hold the top mount firmly with the bolt. That’s how I did it, and it worked great.

For facelift models, however, the top mount bolt pattern matches the AE86 perfectly, so no modifications are needed. ( If you happen to know anything about the panelvan/wagon version please hit me up so i can add that information!)

Parts Needed Beyond Suspension: Front Brakes

This swap is more than just a suspension upgrade; it also involves the front brakes. Since the AE86 has its spindle connected to the strut, you’ll need a few additional AE86 components to complete the swap:

  • Steering knuckles
  • Brake rotors
  • Brake calipers
  • Wheel hubs

I sourced the steering knuckles and wheel hubs second-hand, either from Japan or from local sellers. Once I had them, I decided to give the parts a quick refresh to make them look new. For the knuckles, this meant rust removal with a wire brush followed by painting. I did the same for the wheel hubs, but I also took the extra step of rebuilding them with a kit from Flos.ie. The rebuild process was straightforward, even for a beginner, and since I was already rebuilding, I also replaced the studs with new ones. You could opt for extra-long studs if you need them, but I just went with standard ones (also from Flo’s).

Upgrading the Brakes: My Choice and Alternatives

Since I was going all-in with the rebuild, I decided to upgrade the brakes as well. Here, you have a lot of flexibility. Stock AE86 brakes would generally be sufficient, but I learned quickly that even going with new stock AE86 parts would be costly. Given the expense, I figured if I was upgrading, I might as well do it properly from the start. Looking back, this level of upgrade wasn’t strictly necessary, but I love the result.

I chose a “13-inch big brake kit” from Group-D, which came with Wilwood calipers, drilled rotors, brackets, and brake lines. The kit looks fantastic and performs well, although it’s definitely overkill for a street car.

Suspension Choice: BC Racing BR Series Coilovers

For the suspension, I opted for BC Racing BR Series coilovers with a spring rate of 6/4.5Kg/mm. So far, I’ve only tested it on the stiffest setting due to some fender scraping with my current bulky tires, but I plan to soften it once I switch tires. In my opinion, you don’t need anything stiffer than this—6/4.5Kg/mm gives the car a go-kart-like feel and incredible responsiveness. Also, remember that you’ll need roll center adjusters, with the specific size depending on the coilovers you choose.

Rear Suspension: Divorced Setup vs. True Rear

For the rear, I went with a divorced setup, which is how the car came from the factory. However, if I could go back, I’d choose a true rear setup instead. Not only would it simplify adjusting the ride height, but it would also give you more flexibility with other components like the panhard bar and the 4-link kit. A true rear setup provides more room for adjustments, making it easier to achieve your desired setup.

That said, I installed a Group-D panhard bar and a Godspeed 4-link kit. These were both budget-friendly options with great quality. Honestly, I don’t think you’d notice a significant difference by spending more on these parts, as once they’re set up, you rarely need to adjust them. Plus, these options make the setup process relatively easy.

Final Thoughts and Further Questions

I covered most of the steps in detail in my video, but there’s always more to share when it comes to a swap like this. If I missed anything or if you have specific questions, feel free to reach out to me on Instagram.